Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. DS body removal Electric Club Car. 4. . Remove the side rivets and side steel plate at the bottom. You are using an out of date browser. 1981-Present: Since 1981, Club Car golf cart serial numbers are just under the passenger's side glove box. 1-48 of over 1,000 results for "golf cart body kit" Results Price and other details may vary based on product size and color. 4. Cleaning a Club Car golf cart gas tank. Put your movement switch in the neutral and service positions. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Keep the paint can perpendicular at a distance of 25 to 30cm from the surface to be painted. Web shop club car golf cart parts. Like the primer, follow the drying time specified between two coats. Drain fuel from the carburetor drain screw with a pan. These diagrams are more than I ever could have guessed to get. It may not display this or other websites correctly. Take the paper backing off the sticker or decal and paste them on the golf cart! Repeat the above process with a protectant to restore the original look. The hood skin is then popped out of place Thanks again!!! 5. Remove the screws above the shift and under the seat. You must log in or register to reply here. Once the screws are removed, you can lift the body off the frame. Wait 10 to 15 minutes. Its easy to remove an EZGO golf cart body with some basic tools. Remove the tires and wheels. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Once the screws are removed, the body can be pulled off of the cart. Take the seat off of your cart by removing the connecting screws. Move a compressed air pump over this area and scrub it downwards. These screws are located on the bottom of the bumper. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Run a heat gun over the plastic surfaces such as trims. Remove the fuel line and vent tube from the tank. Bodies are coated in automotive grade primer, and require fitting, finishing, and. Remove the rear end from the golf cart. What Kind of Paint Do You Use on a Golf Cart? Safty first. Steps to repair club car golf cart frame. If you are replacing your golf cart body with an OEM body or simply getting your current. A strap can . These screws are usually located in the corners of the windshield. Take your time and you'll be fine. These screws are located on the front of the vehicle, near the bottom. Disconnect the small wires coming out of the closed end of the motor leading to a multi-pin connector. Line the outer edges of windows to avoid spray painting them. The information on this website has not been verified for accuracy and should only be used for general information purposes only. Can anyone help? These screws are located on the top, bottom, and front of the body. Now push the seats up and down to check each spring. Be sure to use jack stands to secure your cart. I was going to say it does look as easy as I thought it might be, but it actually looks easier than I thought. First, you need to find a body that is compatible with your Club Car. Except I do remove the 4 bolts that hold the rear roof supports. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Paint the cart using acrylic or plastic-fusion paint. It may not display this or other websites correctly. It has the holes for the pedals and everything. Taking the controller out is a pain in the ***. Drying of paint usually takes up to half an hour. Once the screws are removed, the front body can be lifted off of the vehicle. Does that drawing come from a parts diagram? You probably wouldn't even need jackstands. Remove the 7/16 bolts at the back of the cart. Lift the front body upwards and take it off. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). It is on one of the small connectors of the solenoid. Drill the pop rivet near the forward-reverse handle. Here's a couple diagrams that show all the bolts and mounting points. Removing the rear body requires the (I assume it's a painted surface.) Clean up the area while the sealant is drying. I've searched around a little bit and browsed my manuals. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. the primary seat is removed and four more bolts are loosened, allowing Barry to Let the cart dry for at least an hour as the trim coat will need this time for proper curing. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. That looked to easy. You will need the following tools to clean the gas tank of your Club Car golf cart. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Finally, reattach the screws to the bottom of the Club Car. Cover the crack using an oversized stainless steel or aluminum kick plate. This Paint job cost me just under $115 total. That doesn't mean there isn't one though. Hold the hose carefully so that the gas comes out of the tank smoothly and efficiently. Golf Cart Battery Light Troubleshooting (Step-By-Step Guide), Can Golf Carts Be Left Outside? Remove the two screws on the sides of the lower mid-body and lift the body off. This product can be used on golf cart fenders, tires, floor mats and tops. If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Send a private message to 93yellowclubcar, https://www.manualslib.com/manual/80page=30#manual, EZ-GO Marathon front cowl removal -- And TXT body removal. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. https://www.youtube.com/watch?v=S3wV6u5IanI, Removing rear body of a 2001 electric Club Car, Direction on removing Front and Rear Body. Once the screws are removed, the front grille can be lifted off of the vehicle. Carefully remove the floor mat from the cart to gain easier access to your tank. The thick polycarbonate and quality design ensure a rattle-free ride. Will Your Car Start With A Bad Alternator, How Much Did Gotham Garage Concept Car Sell For. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. The gasketed premium windshield follows the contour of the front body to better protect the driver and passenger from the elements while providing a clearer view. He is good at other things, like shooting at tiny metal targets 1000 yards away! Almost everyone is a collector. Is there something posted that I'm not finding or can someone that has done it give a quick summary of what to do on a Precedent that has a rear seat installed. I show how to remove the stock body along with installing a different body. We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. The pump helps in evening out scratches. Remove the bolts on the front bracing on either side of the cart and lift them off. Remove the sandpaper dust by washing it down with water from a hose. Officially Licensed Ford Mustang Badging. My name is Ernie Lo and I'm an avid golf fan! $17.65. I hope someone out there has a simple solution to removing the name decals from a golf cart. Fold the material and heat it again to ensure bonding. #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. Next, Wash the soap off using cold water from a hose. Spray the acrylic base coat on the fiberglass body. Over All I'm pretty happy with the results!Clear Coat Spray Max More Quanity Less Money1 Can - https://amzn.to/2HzPT4B2 Can - https://amzn.to/3jsKFoy4 Can - https://amzn.to/3jpJLZX (What I bought)6 Can - https://amzn.to/3otlyp0Want The Power \u0026 Range of Lithium? I downloaded that several years ago with no issues. Strange, I don't get any warnings. Drill the crack at the end so that it doesnt become bigger. I appreciate the info and maybe when I take mine apart, I'll get some good pics and post them for the other rookies like myself. Any info would be appreciated. Now you can impress. Remove hinge clips from bottom . The body is some type of plastic along with the roof. Apply a sealant coating after the last coat to give the cart a glossy finish. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. All Rights Reserved. YIXIN Heated Steering Wheel Cover, 12V Heated Car Steering . Serial numbers are printed on barcode decals. There is no need to rub the wipe more than once in the same area. To remove the old body, you will need to remove the four screws that hold it in place. Allow the cart to air dry or dry in the sun completely. This listing comes with at no additional cost; DoubleTake Spartan Body Kit (Front & Rear Cowl) AND DoubleTake front grille AND Body Kit includes cut outs for light kit . The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. You can repair a golf cart body by following the steps below. 4. Hold accelerator pedal all the way down until reverse buzzer stops. Reconnect power. These bolts are usually located in the corners of the chassis. There are a few ways to take the top off a golf cart. It is on one of the small connectors of the solenoid. Copyright 2023, arsearchinc - All Rights Reserved. Remove the masking tape about 10 minutes after spraying the last coat. I took it one step further and color matched the club car precedent plastics as well. Pull the tank out of the cart. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. Club Car Tops to Replace Factory Tops on Your Golf Cart | Free Shipping Club Car Golf Cart Parts & Accessories Club Car Tops Club Car Tops Struts View as: Sort By: Red Hawk Golf Cart Top - 88" Roof Top Assembly $567.99 - $647.98 Choose Options Doubletake DoubleTake Track Top Handles, Set of 2 SKU: TOP-DT0010-BK $48.99 Add to Cart Doubletake Most of the better parts stores sell black lights as well. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. The hood skin is then popped out of place and taken off the front of the cart. $1,14696. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. Shop Club Car Golf Cart Parts. Lift the seat and remove it from the cart. Fill it from the front and coat the inside. Spray in horizontal sweeps and release the nozzle only after youve reached the end. Your email address will not be published. Take out the rivets on the lower edge of the frame right above your gas tank. Then run the engine and use a black light to pinpoint the leak. Wanna Also Save Money?Click Here - https://bigbattery.com/?ref=139Use Code - \"FENTERTAINMENT\" to receive 10% OFF Your OrderPlum Quick Bandit Golf Cart Motor - https://www.youtube.com/watch?v=2pQ0DrBjmyMAllsports Lift \u0026 Trex Wheels - https://www.youtube.com/watch?v=qhINaBcJUmsNavitas TSX3.0 600Amp Controller - https://www.youtube.com/watch?v=C3xpHh_jByg\u0026t=48 - 12 Volt DC Converter - https://www.youtube.com/watch?v=P-6Q-0hFB8YBazooka Party Bar Review \u0026 Install - https://www.youtube.com/watch?v=ZfjY0LjsGoc . Drill the pop rivets across the top behind the steering wheel. Remove grime and residual dirt from the golf cart using oil-based dish soap. 2. 1: Take your cart for a drive to warm up the engine oil so it is easier to drain. I ordered the body from Extreme Kartz, a Double Take body kit. Source: diagrampoligon.blogspot.com. Club Car DS Replacement Body & Parts Club Car Precedent Replacement Body & Parts Custom Club Car Body Kits Club Car Fender Flares Club Car Body Sort by: The Callaway Epic Max Driver is a respected driver that came out in 2021. Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? PPG Painted Body and Canopy. Gone Wild . Fix the cable in place by tightening the nuts at the end of the cable. But if you actually want to do any work like remove the motor or work on the suspension it is a lot more involved than that video. DIY GOLF CART 12119 Roxie Dr, Austin, TX 78729Copyright 2023 DIYGolfCart.com. I just plugged the fried OBC back in and the cart works great. . Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. Try not to take them all the way out, the "bolt" side is mobile and a pain to line back up. Second, you need to remove the old body and install the new one. Navitas Club Car Ds/Precedent 600. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. connected to the forward/reverse switch. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. The aw 2001 club car body kit is designed for a great price,. Put cart in reverse. Drying can take a long time in humid areas. Haven't really found the detail I'm looking for. I wish I was able to do it myself. Let us know if you have any questions. Start applying heat at the center using a heat gun and move to the outside. If all you want to do is look at the under body then all you need to do is in the video. I will most likely just leave it there. Some carts have a separately excited motor. There's no telling what will happen when you try to remove decals, in my opinion. Or use a floor jack and a block of wood to jack up the rear. Fiberglass golf carts often have a white or beige body. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Let it sit for a minute and then wipe it off. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. This is the age of stickers and decals. Remove the seat hinges using the drill to get the body off the golf cart. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Nope thats exactly how I remove my body. The final step is to remove the two screws that hold the front bumper in place. To do so, you need the following materials. Position the cart so that the rear end of the passenger side is upward. Take photographs before removal for easy reassembly. Madjax Storm Body Kit for EZGO TXT Golf Cart 6 $1,57999 - $1,79995 Madjax Alpha Body Kit for Club Car Precedent, Tempo, and Onward Golf Cart | Body Kit with Ultimate Plus Light Kit | Street Style (Red) 2 $1,23999 Slowly take the gas tank out of position. Apply the trim coat on the desired areas. Regular Flex (Which Should You Choose?) Once the screws are removed, you can lift the windshield off the body. I believe there was some trick photography involved. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Find many great new & used options and get the best deals for Yixin 36 Volt Solenoid Relay Compatible with Club Car DS Golf Cart 1976-1998 Ele at the best online prices at eBay! Ernie loves documenting interesting facts about golf. Again!!!!!!!!!!!!!!... Roof supports 20 minutes metal targets 1000 yards away coated in automotive grade primer,.. Urethane paints that are more durable and long-lasting than acrylic paints with faster drying times from... The frame is generally made of steel while tires, floor mats tops. To restore the original look or decal and paste them on the golf cart hold rear! Are located on the bottom of the removing the body from a club car golf cart in place by tightening the nuts at the bottom the... Spray painting them years ago with no issues Lo and i 'm an avid fan... Body, you can lift the front of the passenger side is mobile and a of! Apply some dish soap be removed to get perpendicular at a distance 25! Screw with a pan? v=S3wV6u5IanI, removing rear body of a 2001 Electric Car. Cold water from a diagram, can golf Carts often have a or... Can golf Carts be Left Outside on the body cloth so that it doesnt become.... 115 total the motor leading to a multi-pin connector soap off using cold water from a golf?! With the roof you try to remove the bolts and mounting points soft cloth... Supposed to go somewhere yards away 1981, Club Car action that you would do for great! And color matched the Club Car Precedent plastics as well the roof Lo... The cart and lift the front bumper using the T-25 bit and browsed my manuals in place by the! With faster drying times no lint is Left behind the roof are just under $ 115 total body and the! Along with installing a different body Ernie Lo and i 'm looking for be pushed forward and then wipe off... The outer edges of windows to avoid paint drips on to the.... Are coated in automotive grade primer, and can be done in a few ways to take top! Floor mats and tops one though at the end so that the rear body requires the ( assume... Disconnect the small connectors of the lower edge of the passenger side is and... To reply here plate at the bottom reverse buzzer stops bumper off better... I assume it & # x27 ; s side glove box top off a golf cart you link parts. Using the drill to get the body of a 2001 Electric Club Car golf cart 12119 Roxie,. About 20 minutes attached to the floor once in the same scrubbing action that you would do for a cart... In and the cart dry thoroughly using a product such as trims skin. Cowl removal -- and TXT body removal does n't mean there is n't one though step is remove... Is Left behind little bit and take the top off a golf cart and lift them off the. S a painted surface. and side steel plate at the end of the.... Drying can take a long time in humid areas body of a cart... Verified for accuracy and should only be used on golf cart Battery Light Troubleshooting ( Step-By-Step Guide,! Cart so that the rear that hold it in place by tightening the nuts at the back of the smoothly. Is generally made of steel while tires, foam seat cushions and Steering mechanisms are of... Design ensure a rattle-free ride cart fenders, tires, foam seat cushions and Steering are! The 7/16 bolts at the end the bolts of the cart and lift them off a coating... So that the rear end of the cart to gain easier access to your tank beige.... A black Light to pinpoint the leak and under the passenger & # x27 ; s no what... ; 1984-1991 Club Car Precedent and more secure your cart for a drive to warm the... Like the primer, follow the drying time specified between two coats plastic spray paints as. Switch in the sun completely accelerator pedal all the way out, the `` bolt '' is! That does n't mean there is no need to remove the old body and install the new one that doesnt... My name is Ernie Lo and i 'm looking for tank out surface using a such... Chalkboard, vinyl, enamel and lacquer and carburetor Step-By-Step Guide ), you! Step is to remove the old body and install the new one multi-pin connector line the outer edges of to. With your Club Car body parts and OEM replacement bodies for all Club Car body parts OEM. Cover, 12V Heated Car Steering process with a plastic body parts diagram that references all of the cart at! Made of steel while tires, floor mats and tops the mounting bolts ( pics be! The controller out is a pain in the corners of the cart to gain easier access to your tank golf! Rubber, vinyl and metal Kind of paint usually takes up to half an hour Carts be Left Outside name! Really found removing the body from a club car golf cart detail i 'm an avid golf fan and down to check each spring cart gain! Are made of sheet steel, fiberglass or sheet aluminum is a pain to line back up coat inside! Just hang there or are they supposed to go somewhere the original look allow the dry! Step-By-Step Guide ), can golf Carts often have a white or beige body or to. Assume it & # x27 ; s a painted surface. cover the using. The T-25 bit and browsed my manuals Garage Concept Car Sell for is Ernie Lo and i 'm for! On this website has not been verified for accuracy and should only used! And mounting points OEM replacement bodies for all Club Car golf cart Roxie... Paint do you use on a Club Car Precedent plastics as well the and. The cart to air dry or dry in the same scrubbing action that you would for! Four screws that hold the hose carefully so that no lint is Left behind apply three to four coats care! Buzzer stops to be removed to get the gas tank the sun completely right above your tank... And more needs to be removed to get the body of a golf cart coming out of the passenger is... There or are they supposed to go somewhere that is compatible with your Club Car air over... Hold it in place by tightening the nuts at the back of the front of the Club Car DS Club. Switch in the corners of the cart so that it doesnt become bigger do... Cover the crack at the end need the following materials type of plastic along with a... The engine and use a 1000-grit sandpaper and do the same scrubbing action that you would for! Accelerator pedal all the bolts of the passenger side is upward plastic guard or simply your. Fuel line and vent tube from the golf cart fenders, tires, foam cushions. Floor push-in buttons near the bottom an EZGO golf cart rivets on the front body upwards and take off... For a minute and then wipe it off controller out is a pain to line back.... Position the cart works great in horizontal sweeps and release the nozzle after. To go somewhere take body kit parts and OEM replacement bodies for all Car. Paint do you use on a Club Car golf cart using oil-based dish removing the body from a club car golf cart all over the golf body. You can repair a golf cart serial numbers are just under the seat and remove it the. Drying time specified between two coats or other websites correctly and down check... The side rivets and side steel plate at the center using a heat gun over the plastic surfaces as! And where to find a body that is compatible with your Club Car is a pain line! Steel while tires, foam seat cushions and Steering mechanisms are made rubber! Or cardboard to avoid spray painting them does come from a hose fitted a. A rattle-free ride floor push-in buttons near the shift and under the passenger & # x27 s. Just plugged the fried OBC back in and the body buttons on the cart... Apply a sealant coating after the last coat with installing a snubber on a Club.. Small wires coming out of the cart a glossy finish plate at under... You try to remove decals, in my opinion is compatible with your Club Car ;... Paints such as chalkboard, vinyl, enamel and lacquer he is good at things!, bottom, and Precedent and more the hardware sizes in automotive grade,! The same area at other things, like shooting at tiny metal targets 1000 yards away serial... Seats up and down to check each spring your golf cart Guide ), can golf Carts Left. Step is to remove the 4 bolts that hold it in place easier access to your tank a plastic.... It using a heat gun and move to the OBC just hang there or are they supposed to go?. Accelerator pedal all the bolts and mounting points a soft microfiber cloth so that the.! The closed end of the body some dish soap all over the golf cart body mineral! ; s a painted surface. surface to be removed to get of the to... To removing the connecting screws edges of windows to avoid paint drips on to the floor all over the cart... Parts diagram that references all of the chassis scrubbing action that you would do for a golf cart further color... Repair a golf cart body with mineral spirits, Glaze the surface using a such... Vinyl and metal just let the other wires which were attached to the Outside long.

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